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For Members Only - Bulletin Board

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Contact Pyropanel
For Members Only - Bulletin Board

Fire Rated Glazing Systems

Pyropanel Developments are specialists in fire rated glazing solutions, and our rated glazing systems are designed for easy installation into new projects, refurbished buildings and existing walls.

Our various window and door configurations will provide insulated fire resistance levels of -/60/30, -/60/60, -/90/90, and -/120/120, and non insulated levels of -/60/-, -/120/- and -/240/-, which will meet any requirement of the Building Code of Australia.

Our range includes steel and timber framed fixed windows, timber faced glass fire doors, steel faced glass fire doors, single and double acting doors, and glass sliding fire doors.

(Downloads for all models are available at the bottom of the page)

Pyropanel® Glazing System
-/60/30 steel glass fire door with -/60/60 side lites, installed into the workcover office, Goulburn, NSW.
Supplied by Ausco Firestop

All Pyropanel fire windows are supplied as a certified system consisting of glass and frame, and are classified according to their Fire Resistance Level as required by Australian Standards and the Building code of Australia. Fire Resistance Levels, or FRL’s for short, are a series of numbers that describe the ability of a certified product to resist the spread of fire. For example, a typical fire rated wall may have a fire resistance level of 120/120/120, and a typical insulated fire window may have an FRL of -/120/120. But what do these three numbers actually mean?

Structural adequancy
The first number simply refers to how long the product can withstand the spread of fire and still support what it is designed to support. Doors and windows are not structural items, and therefore are not tested for this aspect of fire resistance, and will generally be represented with a “-“ in the first position. The BCA states that "If a non-loadbearing element is able to be used for a purpose where the Deemed-to-Satisfy Provisions prescribe an FRL ofr structural adequancy, integrity and insulation, that non-loadbearing element need not comply with the structural adequacy criteria" (BCA Spec A2.3,6). I.E., items that are non structural such as doors and windows, can be used in walls that require structural adequacy.

Integrity
The second number refers to the ability to prevent the spread of flames. There are particular requirements under the Australian Standards as to the pass and fail criteria.

Insulation
The final number refers to the length of time that the product can prevent the spread of fire due to heat transfer. Special requirements include the ability to prevent a localised temperature increase of more than 180 degrees C, or an average temperature increase of 140 degrees C for the duration of the test.

Bushfire Note: Pyropanel Fire Rated windows are all certified to AS1530.4, and are used extensively in commercial and residential applications. AS1530.4 is a different and far more rigorous standard when compared to what is required for bushfire rated windows as specifed in AS3959. For more information on bushfire resitant glazing solutions such as Pilkington Frontline® please go directly to the Pilkington website at www.pilkington.com.au, or click here.


Insulated Models:

Doors:
Available in a variety of profiles and ratings, Pyropanel insulated glass fire doors are available in timber systems, or steel systems that utilise the Pyropanel-Forster steel framing system. Timber glass doors are available as single doors, up to a maximum size of 2200 x 1100, while the steel glass doors are available as pair assemblies, up to an overall penetration size of 2400 high x 2200 wide, and a fire rating of -/60/30.

• -/60/30 using 18mm Pilkington Pyrostop®
• Steel doors, singles and pairs, double acting
• Timber doors, singles only
• Automatic sliding glass fire doors (-/30/-)

Windows:
All insulated windows also use either the Pyropanel-Forster insulated steel framing system, or the Pyropanel fire rated timber framing system, and are suitable for internal and external applications. There are a variety of profiles designed to suit most glazing applications and classifications under the Building Code of Australia, and all products are certified to the relevant Australian Standard. The insulated steel glass systems are available in either steel frames suitable for powder coating or painting, or high grade Stainless Steel frames, and are available as single or multi-lite assemblies up to a maximum pane size of approx 2800mm x 1400mm.

Timber framed fire windows achieve an FRL of -/60/30 using 18mm Pilkington Pyrostop®, and are available as single and multilites up to a huge 3.3m2 per pane.

-/60/30 using 18mm (int/ext) Pilkington Pyrostop®
-/60/60 using 23mm (int) or 27mm (ext) Pilkington Pyrostop®
-/90/90 using 18+6+23 (47mm) Pilkington Pyrostop®

-/120/120 using 23mm+6+23 (52mm) or 27+6+23 (56mm) Pilkington Pyrostop®

All insulated fire rated glazed doors and windows utilise Pilikington Pyrostop® insulated fire glass in a variety of thicknesses, all of which are tested to AS2208 for impact resistance, and provide excellent acoustic performance.

(Downloads for all models are available at the bottom of the page)


Non insulated models:

Glass types include Georgian wire cast for 1 hour applications, or Pyroceram® for up to 4 hour rating. Maximum size of 880 x 1500mm as single lites, or available as multi-lites in modules of up to 0.8m2 per module
, these large lites provide extensive viewing or light penetration areas, without compromising fire resistance.

Pyropanel now also offer windows that utilise Pilkington Pyrodur® part-insulating glass, which is a perfectly clear glass with the same light transmission as 5mm float glass. These windows are available in single or multi lites up to approx 2.7m x 1.2m.

Frame types - both pressed metal and RHS tube frames are capable of providing up to 4 hours fire rating, while the Pyrodur® glass is housed in the Pyropanel-Forster framing system. General method of fixing is with anchors.


A fixed glazing system incorporating 13mm Pilkington Pyrodur® part-insulating glass, is capable of providing the following rating:
-/60/- in all wall types (internal and external applications)

A fixed glazing system incorporating 'Pyroceram®' clear glass, which is available in single lites up to 1.5m2 capable of providing the following fire ratings:
• Timber stud walls - (-/60/-)
• Steel stud walls - (-/120/-)
• Masonry walls - (-240/-)

A fixed glazing system incorporating 'Georgian Wire' clear glass, is capable of providing the following fire ratings:
• Timber stud walls - (-/60/-)
• Steel stud walls - (-/60/-)

PRODUCT RANGE (Click on model number to download tech sheet, or download the system guide for general information - other downloads available at bottom of page).

Fire rated glazing SYSTEM GUIDE (145kb)

Glass Fire doors

Tech Sheet

FRL

Model

Leaf thickness

Leaf type

Frame type

Max leaf size (single)

Max leaf size (pair)
FD-05 -/60/30 PG1FD060-54 54 Timber with 1/2 glass Timber or steel 2400 x 1200 N/A
-/60/30 PG2FD060-54 54 timber with full glass Timber or steel 2400 x 1200 N/A
FD-06 -/60/30 PG3FD060-65 65 Steel with full glass Pyropanel-Forster insulated steel 2400 x 1100 2400 x 1100/1100
FD-09 -/30/- PGSD30S 65 Sliding Steel with full glass Pyropanel-Forster insulated steel 2700 x 1405 N/A
Fire Windows

Tech Sheet

FRL

Model

Glass thickness

Glass type

Frame type

Impact rating? (AS2208)

Max pane size including frame (approx) (mm)

FW-01

-/60/- PFWS-GW60/- 6mm Georgian wired Pressed metal steel or RHS Grade B 1200 x 1130

FW-02

-/240/- (max)

PFWS-PC240/-

5mm Pyroceram Pressed metal steel or RHS None 1640 x 970

FW-03

-/60/-

PFWS-PD60/- 13mm Pyrodur(TM) Pyropanel-Forster uninsulated steel window frame Grade A 2900 x 1400

FW-04

-/60/60

PFWS-PS60/60 23 or 27mm Pyrostop(TM) Pyropanel-Forster insulated steel window frame Grade A 2865 x 1465

-/60/30

PFWS-PS60/30 18mm Pyrostop(TM) Pyropanel-Forster insulated steel window frame Grade A 2400 x 1200
FW-05 -/90/90 PFWS-PS90/90 47mm Pyrostop(TM) Pyropanel-Forster insulated steel window frame Grade A 2400 x 1415

FW-06

-/120/120 PFWS-PS120/120 52 or 56mm Pyrostop(TM) Pyropanel-Forster insulated steel window frame Grade A 2400 x 1425
FW-07 -/60/30 PFWT-PS60/30 18mm Pyrostop(TM) Pyropanel fire rated TIMBER window frame Grade A 3.3m2

More downloads:

Download: Fire rated glazing SYSTEM GUIDE (145kb)

Download: Fire rated glazing catalogue (including the system guide and the tech sheets for all models as listed above) (1.5mb)

Download: Colour brochure on Pyropanel insulated and non insulated doors and windows (740kb)

Link: Pilkington website for more information on Pilkington Pyrostop® fire rated glass (www.pilkington.com.au).



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Pyropanel® Glazing System

-/60/30 stainless steel glass fire doors installed into the Deutsche Bank building, NSW.
Supplied by Ausco Firestop


Pyropanel® Glazing System
-60/60 Pyropanel fire window in
'The Gift' retail shop, Brisban
e.
Supplied by Firemex


Pyropanel® Glazing System
-/60/60 windows installed into a medical centre, Bendigo, Vic.
Supplied by United Doormakers


Pyropanel® Glazing System prior to test
-/60/30 windows installed into a chemical plant, Brooklyn, Vic.
Supplied by United Doormakers

Pyropanel® Glazing System prior to test
-/120/120 windows installed into a fire stair at the Hyde Park Inn, Sydney.
Supplied by Ausco Firestop

Pyropanel® Glazing System prior to test
-/60/30 Pyropanel timber glass fire door at commencement of test


Pyropanel® Glazing System at test completion

-/60/30 Pyropanel timber glass fire door at 67minutes (No failure)

Pyropanel® Glazing System prior to test
Pyropanel® integrity only Glazing System prior to test.


Specimen after 4 hours.
Specimen after 4 hours.
Note the integrity of the fixed glazing panels (top & side lites).



Protecting Life & Property



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